What DG Labeling Requirements Apply When Purchasing Firefighting Drones?

firefighting drone with DG labeling requirements

Every week, our export team fields questions from buyers confused about dangerous goods labels 1. Missing a single UN number can halt your shipment at customs. The wrong hazard class? Your cargo gets rejected.

When purchasing firefighting drones, DG labeling requirements primarily involve Class 9 hazard labels for lithium batteries (UN3480/UN3481), proper shipping names, UN numbers, and lithium battery handling marks. Fire suppressant payloads may require additional UN1950 aerosol labels. All markings must be durable and in English.

Let me walk you through the exact labeling standards our international buyers need to meet. This guide covers battery compliance, Class 9 label 2s, supplier documentation, and OEM requirements.

How do I ensure my firefighting drone batteries meet international DG labeling standards?

Our production line handles lithium battery packs 3 daily. We see firsthand how small labeling errors cause big shipping delays. A missing watt-hour rating can stop your order at the airport.

To ensure compliance, verify that batteries display the correct UN number (UN3480 for standalone, UN3481 for installed), watt-hour ratings under 100Wh or 160Wh thresholds, manufacturer contact details, and the lithium battery handling label. Request UN38.3 test reports from your supplier.

firefighting drone lithium battery with UN3481 label

Understanding UN Numbers for Drone Batteries

Lithium-ion and lithium-polymer batteries 4 power nearly all firefighting drones. International regulations classify these as dangerous goods. The UN number tells handlers exactly what type of hazard they face.

UN3480 applies to lithium-ion batteries shipped alone. UN3481 covers batteries packed with equipment or contained inside equipment. Most firefighting drones ship with batteries installed, so UN3481 is the standard marking you will see.

Watt-Hour Thresholds Matter

Battery capacity determines labeling strictness. Here is what you need to know:

Watt-Hour Rating Labeling Requirements Transport Restrictions
Under 100Wh Lithium battery handling label, UN number Standard cargo aircraft
100Wh to 160Wh Full Class 9 label, handling label, UN number May require approval
Over 160Wh Full DG documentation, Class 9 label Cargo aircraft only, special approval needed

Our firefighting drones typically use batteries between 80Wh and 150Wh. This range covers most operational needs while keeping transport manageable.

State of Charge Requirements

For air transport, lithium batteries must ship at no more than 30% State of Charge. This reduces thermal runaway risk. When we prepare export shipments, our team ensures each battery meets this threshold before packing.

Some advanced Battery Management Systems now include compliance features. These can report and adjust SoC automatically. If you plan frequent international shipments, look for drones with this capability.

Key Label Components

Every compliant battery label must show:

  • UN number (UN3480 or UN3481)
  • Lithium-ion or lithium-polymer designation
  • Watt-hour rating
  • Manufacturer name and phone number
  • Warning text about damage handling

The label must be durable. It cannot fade or peel during transport. Our quality control team inspects every label before shipment.

Batteries under 100Wh have simpler labeling requirements than larger capacity units Vrai
IATA DGR provides alleviations for batteries under 100Wh, requiring only the lithium battery handling label without full Class 9 documentation in most cases.
All lithium batteries can ship on passenger aircraft if properly labeled Faux
Batteries over 100Wh are restricted to cargo aircraft only, regardless of labeling compliance, due to fire risk concerns in passenger cabins.

What specific Class 9 hazard labels must be on my drone packaging for safe import?

When we ship to the US and Europe, customs officers check packaging labels first. The wrong diamond or missing placard means delays. Some shipments get returned entirely.

Class 9 hazard labels for drone imports include the black-and-white striped diamond (Class 9 Miscellaneous Dangerous Goods), lithium battery handling label with phone symbol, proper shipping name "Lithium ion batteries contained in equipment," and UN3481 marking. Cargo Aircraft Only labels apply for batteries exceeding 100Wh.

Class 9 hazard diamond label on drone shipping box

The Class 9 Diamond Label

The Class 9 label is a diamond shape with black and white vertical stripes on the bottom half. The number "9" appears at the bottom corner. This label tells handlers the package contains miscellaneous dangerous goods.

For lithium batteries, this diamond must appear on the outer packaging. It should measure at least 100mm x 100mm for air transport. Smaller packages may use reduced-size labels if space is limited.

Required Markings and Their Placement

Marking Type Contenu Placement
Class 9 Diamond Black/white stripes, "9" Two opposite sides of package
UN Number UN3481 Adjacent to Class 9 label
Proper Shipping Name "Lithium ion batteries contained in equipment" Near UN number
Lithium Battery Mark Phone/battery symbol with handling instructions Visible on outer package
Avions cargos uniquement Orange CAO label Required if over 100Wh

Fire Suppressant Payload Labels

Firefighting drones often carry extinguishing agents. Foam suppressants may classify as UN1950 aerosols. If your drone carries these payloads, additional labels apply.

Our engineering team designs payload systems with labeling in mind. We ensure compartments allow clear label visibility even when suppressants are loaded.

Package Orientation Arrows

Lithium battery packages need "This Way Up" orientation arrows. These show handlers the correct position during transport. Improper orientation increases damage and fire risk.

The arrows must appear on two opposite sides of the package. They should point upward when the package sits correctly.

Exigences linguistiques

All DG labels must include English text. Additional languages are acceptable but not required. For EU imports, English alone satisfies EASA requirements. Some national authorities may request local language translations.

Our standard export documentation includes English labels. We can add German, French, or Spanish translations upon request for European customers.

Class 9 labels must measure at least 100mm x 100mm for standard air freight Vrai
IATA DGR specifies minimum label dimensions of 100mm x 100mm for Class 9 diamonds on packages transported by air, ensuring visibility for ground handlers.
Drones with installed batteries do not need any external hazard labels Faux
Even when batteries are installed inside equipment, the outer packaging still requires lithium battery handling labels and Class 9 markings under IATA regulations.

Can my supplier provide the necessary UN38.3 documentation and labeling for my shipment?

Our quality assurance department prepares export documentation daily. We know which papers customs agents want to see. Missing a single form can ground your shipment for weeks.

Reputable suppliers must provide UN38.3 test summary reports proving battery safety testing, Shipper's Declaration for Dangerous Goods, Material Safety Data Sheets (MSDS), and properly applied labels on all packaging. Request these documents before placing orders and verify supplier testing laboratory accreditation.

UN38.3 documentation and MSDS for firefighting drone

What UN38.3 Testing Covers

UN38.3 is the international standard for lithium battery safety testing. It includes eight specific tests that batteries must pass:

Test Number Test Name Objectif
T.1 Altitude Simulation Checks for leakage at low pressure
T.2 Thermal Test Evaluates performance under temperature extremes
T.3 Vibrations Simulates transport conditions
T.4 Shock Tests impact resistance
T.5 External Short Circuit Checks for fire/explosion risk
T.6 Impact/Crush Evaluates physical damage response
T.7 Overcharge Tests charging circuit protection
T.8 Forced Discharge Checks discharge safety limits

Our batteries undergo these tests at accredited laboratories. We maintain current UN38.3 test summaries 5 for all battery models.

Shipper's Declaration for Dangerous Goods

This form is mandatory for air freight of lithium batteries. Shipper's Declaration for Dangerous Goods 6 It declares exactly what dangerous goods the shipment contains. The declaration includes:

  • Shipper and consignee details
  • UN number and proper shipping name
  • Class or division
  • Packing group (if applicable)
  • Quantity and net weight
  • Emergency contact information

Only trained personnel can sign this declaration. At our facility, certified DG specialists handle all documentation.

Fiches de données de sécurité

MSDS documents describe chemical properties and handling procedures. Fiches de données de sécurité 7 For drone batteries, the MSDS covers:

  • Battery composition and components
  • Hazard identification
  • First aid measures
  • Fire-fighting measures
  • Accidental release procedures
  • Handling and storage guidelines
  • Transport information (Section 14)

We include MSDS with every export shipment. These documents help your local teams handle products safely.

Verifying Supplier Credentials

Before placing orders, ask your supplier these questions:

  1. Can you provide current UN38.3 test summaries?
  2. Which laboratory performed the testing?
  3. Do you have trained DG shippers on staff?
  4. Will you complete Shipper's Declarations?
  5. Are your MSDS documents up to date?

Legitimate manufacturers answer these questions easily. Hesitation or excuses suggest compliance gaps.

DaaS Model Considerations

If you purchase through Drone-as-a-Service models, compliance responsibility may shift. Your contract should clearly state who handles DG documentation. Even when shipping responsibility lies with the provider, you should audit their compliance regularly.

UN38.3 test summaries must be available from the manufacturer upon request Vrai
IATA DGR requires shippers to make UN38.3 test summaries available, and reputable manufacturers maintain these documents for all battery products shipped internationally.
Buyers do not need to verify supplier DG documentation before purchase Faux
Purchasers share liability for non-compliant shipments and should verify UN38.3 reports, MSDS, and labeling capabilities before ordering to avoid customs rejections and legal issues.

How do I verify that my custom OEM drone labeling complies with local safety regulations?

Our OEM partners often ask about custom branding and labels. They want their logo on the product. But DG markings must stay intact. Finding the right balance takes careful planning.

To verify OEM labeling compliance, cross-reference your custom labels against local authority requirements (FAA for US, EASA for EU), ensure mandatory DG markings remain unobstructed, request Safety Data Sheets for all components via Section 14, and conduct pre-shipment audits. Local regulations may add requirements beyond international ICAO/IATA standards.

custom OEM drone with compliant DG labels and branding

FAA Requirements for US Imports

For US-bound firefighting drones, FAA regulations 8 apply. Part 135 covers compensated beyond-visual-line-of-sight operations. Part 137 applies specifically to firefighting dispensing operations.

Key requirements include:

  • DG training programs for all operators
  • FAA-approved operations manuals
  • SDS review for all drone components
  • Proper placarding on transport vehicles

Our US export team knows these rules well. We include FAA-compliant documentation with every American shipment.

EASA Requirements for EU Imports

European imports follow EASA regulations. ORO.GEN.110(j) mandates DG training for operators. The rules allow some flexibility for specific category operations.

Operation Type DG Requirements Labeling Needs
Catégorie certifiée Full DGR compliance All standard labels required
Catégorie spécifique Risk assessment based May qualify for alleviations
Open Category Limited DG carriage Basic labeling sufficient

Firefighting drones typically fall under specific category operations. This allows some flexibility while maintaining safety standards.

Post-Brexit UK Considerations

UK imports now require separate NAA approval. The UK CAA follows ICAO Technical Instructions but may diverge from EU standards. Risk assessments can justify non-compliance in specific cases.

Always confirm current UK requirements before shipping. Regulations have changed since Brexit, and further updates are expected.

OEM Label Placement Strategy

When adding custom branding, follow these rules:

  1. Never cover DG labels with logos
  2. Keep hazard diamonds fully visible
  3. Place brand marks on package tops or sides
  4. Use contrasting colors for easy reading
  5. Test label durability before mass production

We work with OEM customers to design packaging that showcases their brand while meeting all safety requirements. Our design team creates mockups for approval before production begins.

Local Regulation Research

Beyond international standards, some regions add requirements. Australia, Canada, and Asian markets each have variations. We recommend contacting local NAAs directly for the latest rules.

Transport Canada is amending TDG Part 12 to permit low-risk DG like batteries in equipment. This will simplify imports for Canadian buyers. Watch for updates in 2026 and beyond.

Future-Proofing Your Compliance

Battery technology evolves quickly. Solid-state batteries and hydrogen fuel cells may replace lithium-ion in future drones. These new chemistries will have different DG classifications.

Build flexibility into your compliance program. Establish relationships with regulatory experts. Plan for change rather than assuming current rules will remain static.

OEM branding can coexist with DG labels when properly positioned Vrai
Regulations require DG markings to remain visible and unobstructed, but do not prohibit additional branding as long as hazard labels maintain their specified size and placement.
International ICAO/IATA standards override all local regulations Faux
While ICAO provides the foundation, national authorities like FAA, EASA, and UK CAA can add requirements or grant exemptions, making local regulation verification essential for compliance.

Conclusion

DG labeling for firefighting drones centers on lithium battery compliance. Get your UN numbers right. Display Class 9 labels properly. Demand full documentation from suppliers. Verify local rules before importing.

Notes de bas de page


1. FAA guidance on marking and labeling hazardous materials for air transport.


2. Provides details on Class 9 labels for miscellaneous dangerous goods.


3. FAA information on safe transport of lithium batteries, including packs.


4. Classifies lithium-ion and lithium-polymer batteries as dangerous goods under international regulations.


5. Explains the UN38.3 standard for lithium battery safety testing for transport.


6. Details the mandatory IATA Shipper’s Declaration for air transport of dangerous goods.


7. Explains SDS as a key document for identifying dangerous goods and transport risks.


8. Provides an overview of FAA regulations concerning dangerous goods in air transportation.

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